The General Principle of using a Servo Motor for Position Control

Servo motors are typically employed in closed-loop position control; for example let us consider the following application, where the angular position of the output shaft is intended to follow the reference voltage (ϴref).

Closed loop angular position control using a DC motor and angle feedback from a servo-type potentiometer
Figure 1.0 Closed loop angular
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Steam-heated Reboiler Control System

When steam-heated reboilers are used in distillation columns and the heating medium is steam, a flow control loop for the steam will typically be incorporated. The control valve can then be placed either in the steam or condensate line. Steam … Read more

Industrial Process Temperature Control System

Let’s consider the industrial process control system shown below:

Industrial Process Temperature Control System
Figure 1.1 Industrial Process Temperature Control System

The requirement is to control the temperature ϴ in the tank. The voltage r, obtained from a potentiometer, is calibrated in terms of the … Read more

Basic Steps to Consider in Designing a Control System

Typically a control system should be designed to work together with an already existing process. The control design problem can be stated at local, supervisory or even plant-wide level.

If we consider the local level, the typical steps in designing … Read more

Fuzzy Controller and its Industrial Applications

Fuzzy logic is a human model, potentially applicable to a wide range of processes and tasks that require human instinct and experience. In computer, truth-values are either 1 or 0, which corresponds to true/false duality. In fuzzy logic, truth is … Read more

Transfer Functions and Block Diagrams of Control Systems

Transfer Functions

A transfer function is a mathematical formulation that relates the output variable of a device to the input variable. For linear devices, the transfer function is independent of the input quantity and solely dependent on the parameters of … Read more

Basic Elements of a Digital Controller for a Steam-Turbine Driven Generator

The block diagram below illustrates the basic elements of a minicomputer system for speed and voltage control as well as data acquisition of a steam-turbine driven generator unit.

computer control of a turbo generator unit
Figure (a) computer control of a turbo generator unit

Typical output variables … Read more

How Controllers are used in Industrial Automation Systems

In many process control systems, microprocessor based programmable logic controllers are used for decision making due to the sophistication of the system and the large number of process variables involved.

The PLC can be configured to receive a small number … Read more

How to Tune the PID Controller

Before we discuss how to tune the PID controller, let’s look at some basic facts about PID Controller.

Basic Facts about PID Controller

Many control systems use a combinational of three types of control i.e. Proportional + Integral + Derivative … Read more

Basic Features of Modern PID Controllers

Most modern PID controllers have the following features:

  • Manual versus automatic mode
  • Output tracking
  • Setpoint tracking
  • Alarm capabilities
  • Process variable (PV) characterization and damping
  • Setpoint limits
  • Output limits
  • PID tuning security
Basic Features of Modern PID Controllers

Manual and Automatic Modes

When the controller manually calculates … Read more