Demand Mode vs. Continuous Mode Safety Function

Demand Mode Safety Function

Demand mode safety function is where a specified action is taken in response to process conditions or other demands. In the event of a dangerous failure of the SIF, a potential hazard only occurs in … Read more

How HAZOP Technique is used to identify Hazards in a Process

In functional safety, hazards are events which have the potential to cause harm such as personal injury, damage to the environment or the business. Hazards in the process industry might include: the pressure of liquid in a vessel (high pressure … Read more

Combustion & Temperature Control for a Direct-Fired Process Heater

The figure below shows the control schemes applied to a direct-fired process heater.

Combustion & temperature control on direct-fired process heater
Fig: Combustion & temperature control on direct-fired process heater

From the diagram above, the heat from the burning fuel is applied directly to the tubes carrying the … Read more

Steam-heated Reboiler Control System

When steam-heated reboilers are used in distillation columns and the heating medium is steam, a flow control loop for the steam will typically be incorporated. The control valve can then be placed either in the steam or condensate line. Steam … Read more

Furnace Control System for a Rapidly Changing Demand

Let’s consider the figure below:

Typical single-fuel cross-limited combustion control system
Figure 1.0 Typical single-fuel cross-limited combustion control system

In the system above, the output of temperature controller TC represents the process demand, and this signal is applied as one of the inputs, each to a … Read more

Instrumentation and Controls for a Steam Desuperheater

A steam generator is an item of plant equipment that is found in almost every manufacturing site, and its output of steam has many critical uses in a variety of production processes.

Steam has been assigned a measurement quality and … Read more

The Instrumentation for Furnace Control

The figure below shows a typical basic furnace used to raise the temperature of a heat-transfer medium that is used on other equipment in a plant process.

Single-fuel combustion control system
Figure: Single-fuel combustion control system

From the figure above, the temperature of the … Read more