Control Modes in Automation Systems

The mode of control is the way in which a control system makes corrections relative to an error that exists between the setpoint of a controlled variable and its actual value.

We have a number of ways (i.e. control modes) … Read more

The Performance Limits for PID Controllers

PID Controllers can be applied successfully to most control problems in process control, electrical drive systems and servo mechanisms due to the fact that most of these processes have a dynamic behaviour that can be adequately approximated by a second-order … Read more

What is a Discontinuous Controller?

This is a controller with only 2 switching states, that is, the output signal is switched ON and OFF depending on whether the process variable goes below or above a preset limit or setpoint.

An example of a discontinuous controller … Read more

Analog vs Digital Controllers

Analog signals pass continuously through a full range of values for example a measuring device converts the process variable (PV), say temperature, into a signal corresponding to this temperature. Each temperature value corresponds to a value of the electrical signal. … Read more

Position Control System using a Microprocessor-Based Controller

Consider the following figure illustrating a position control system employing a microprocessor-based controller with parallel ports:

Microprocessor-based controller with parallel ports
Figure 1.0 Microprocessor-based controller with parallel ports

The system above has one output port and three input ports (each port has its own address). … Read more

Basic Steps to Consider in Designing a Control System

Typically a control system should be designed to work together with an already existing process. The control design problem can be stated at local, supervisory or even plant-wide level.

If we consider the local level, the typical steps in designing … Read more

Fuzzy Controller and its Industrial Applications

Fuzzy logic is a human model, potentially applicable to a wide range of processes and tasks that require human instinct and experience. In computer, truth-values are either 1 or 0, which corresponds to true/false duality. In fuzzy logic, truth is … Read more

Basic Elements of a Digital Controller for a Steam-Turbine Driven Generator

The block diagram below illustrates the basic elements of a minicomputer system for speed and voltage control as well as data acquisition of a steam-turbine driven generator unit.

computer control of a turbo generator unit
Figure (a) computer control of a turbo generator unit

Typical output variables … Read more

How Controllers are used in Industrial Automation Systems

In many process control systems, microprocessor based programmable logic controllers are used for decision making due to the sophistication of the system and the large number of process variables involved.

The PLC can be configured to receive a small number … Read more

How to Tune the PID Controller

Before we discuss how to tune the PID controller, let’s look at some basic facts about PID Controller.

Basic Facts about PID Controller

Many control systems use a combinational of three types of control i.e. Proportional + Integral + Derivative … Read more