What is the Safety Instrumented Function (SIF)?

The safety instrumented function (SIF) is used to monitor a selected process parameter and takes an executive action to make the process safe, if certain limits are exceeded.

An illustration of safety instrumented function in a process plant is shown … Read more

Combustion & Temperature Control for a Direct-Fired Process Heater

The figure below shows the control schemes applied to a direct-fired process heater.

Combustion & temperature control on direct-fired process heater
Fig: Combustion & temperature control on direct-fired process heater

From the diagram above, the heat from the burning fuel is applied directly to the tubes carrying the … Read more

Furnace Control System for a Rapidly Changing Demand

Let’s consider the figure below:

Typical single-fuel cross-limited combustion control system
Figure 1.0 Typical single-fuel cross-limited combustion control system

In the system above, the output of temperature controller TC represents the process demand, and this signal is applied as one of the inputs, each to a … Read more

Instrumentation and Controls for a Steam Desuperheater

A steam generator is an item of plant equipment that is found in almost every manufacturing site, and its output of steam has many critical uses in a variety of production processes.

Steam has been assigned a measurement quality and … Read more

The Instrumentation for Furnace Control

The figure below shows a typical basic furnace used to raise the temperature of a heat-transfer medium that is used on other equipment in a plant process.

Single-fuel combustion control system
Figure: Single-fuel combustion control system

From the figure above, the temperature of the … Read more

Key Factors to Consider in Selection of Valves

Valves are the final element in a control loop, and are critical in providing the correct flow. The valve, usually operates in very harsh conditions, and is one of the most costly elements in the process control system. Their … Read more