The Role Played By Edge Computing in Manufacturing

Edge computing can be defined as a distributed computing framework that brings enterprise applications closer to data sources like local edge servers. In manufacturing, edge computing offers an effective processing and storage choice since intensive data handling and storage can … Read more

How to Wire an Industrial Control Motor

Option 1: With a Toggle Switch

Let’s consider a simple three-phase, 480V AC motor control circuit consisting of a contactor, overload block, control power transformer, power fuses or (you may use circuit breakers) and the associated components as illustrated … Read more

Basic Features of Cascade Control

A cascade control system typically consists of a primary or master controller that generates a control function that serves as the setpoint for a secondary or slave controller. That controller in turn utilizes the actuator to apply its control function … Read more

Fuses & Circuit Breakers vs. Overload Heaters for Industrial Motor Protection

A key component of any motor control circuit is some kind of device to detect a condition of excessive overload and interrupt the power to the motor before thermal damage occurs to it. An overload heater is a simple and … Read more

How PLC Systems are Protected from Plant Voltages

Internally a PLC typically operates at 5 V dc. The external devices such as solenoids, limit switches, motor starters, etc. operate at voltages up to 110 V ac. The mixing of these voltages will cause irreparable damage to the PLC … Read more

Industrial Motor Control Using Contactors

Motor contactors are large, high-current rated electromechanical relays. These are special relays in the sense that, they have heavy duty contacts that can handle the motor’s inrush current over many start and stop cycles. The contactor is actuated by … Read more

Advantages of Fluid Power over Electric Power Systems

Advantages of Fluid Power over Electric Power Systems

Generally fluid power systems tend to be insufficient, requiring much more energy input to the fluid than what is extracted at the points of use. When large amounts of energy need to be transmitted over long distances, electricity is a … Read more

Key Requirements for Industrial Control Computers

A computer is often used as part of a control system. The input data is typically from the operator’s commands and signals from the plant (flows, pressure, temperatures, limit switches, etc.). The output data comes in form of … Read more

A Basic Introduction to Ladder Diagrams for PLC Programming

The ladder diagram which is a special type of wiring diagram consists of two power rails, which are placed vertically on each side of the diagram, and rungs, which are placed horizontally between the power rails. The power rails are … Read more

What are Control and Instrumentation Cables?

While power cables are what we can refer to the “arteries” of industry, control and instrumentation cables are its “nerves” and are used for the control of equipment and data collection. They range from switch-core cables utilized in the wiring … Read more