Tag: Process instrumentation
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What are Virtual Instruments?
Virtual instruments (VI) are instruments based on computer software whose controls and displays are presented on a computer screen and whose operation and settings are controlled by the keyboard and mouse. Instead of purchasing a number of expensive, dedicated, standalone instruments, users find it less costly to purchase a computer with a multichannel, analog-to-digital converter…
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Instrument Piping Systems Installation Guidelines
The right installation ensures the long term instrument system reliability. In this article we look at the general guidelines for the installation of instrument piping systems. Piping Systems/Tubing Runs Before we can proceed, it is important to state the difference between piping and tubing; tubing can be regarded as thin-walled seamless pipe that cannot be…
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What is the Safety Instrumented Function (SIF)?
The safety instrumented function (SIF) is used to monitor a selected process parameter and takes an executive action to make the process safe, if certain limits are exceeded. An illustration of safety instrumented function in a process plant is shown below: The figure above illustrates a gas pipeline which supplies a feed to a power…
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Combustion & Temperature Control for a Direct-Fired Process Heater
The figure below shows the control schemes applied to a direct-fired process heater. From the diagram above, the heat from the burning fuel is applied directly to the tubes carrying the process fluid in similar way as the water tubes in a steam generator. This type of heater is usually used as a reboiler in…
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Passive vs. Active Sensors
Sensors are normally used to convert physical variables like pressure to signal variables. Sensors are also often termed to as transducers since they are devices that convert input energy of one form into output energy of another form. Sensors can be classified into two broad classes depending on how they interact with the environment they…
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Furnace Control System for a Rapidly Changing Demand
Let’s consider the figure below: In the system above, the output of temperature controller TC represents the process demand, and this signal is applied as one of the inputs, each to a high (>) and a low (<) signal selector block (module). The second input to the high (>) selector is obtained from the measurement…
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Instrumentation and Controls for a Steam Desuperheater
A steam generator is an item of plant equipment that is found in almost every manufacturing site, and its output of steam has many critical uses in a variety of production processes. Steam has been assigned a measurement quality and a scale based on what is known as its dryness, which indicates how much “free”…
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The Instrumentation for Furnace Control
The figure below shows a typical basic furnace used to raise the temperature of a heat-transfer medium that is used on other equipment in a plant process. From the figure above, the temperature of the heat-transfer medium is the parameter that sets the demand on the heating system. The amount of heat required is manually…
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Key Factors to Consider in Selection of Valves
Valves are the final element in a control loop, and are critical in providing the correct flow. The valve, usually operates in very harsh conditions, and is one of the most costly elements in the process control system. Their selection and correct installation require both knowledge and experience. Understanding system requirements and manufacturers specifications is…
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P&IDs and Loop Diagrams
Process and Instrument Diagrams (P&IDs), also called Piping and Instrumentation Diagrams and Loop diagrams are construction and documentation drawings that show the flow of the process and illustrate the instrumentation control and measurement instructions, wiring and connections to the process. The sections or subsystems of the process that are usually shown are called loops. A…