Tag: Industrial control
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How to Connect Discrete Sensors to PLC Inputs
Discrete Sensor Outputs Basically sensor outputs can be categorized into two types: discrete also referred to discrete or logic and proportional also called analog. Discrete sensors supply a single logical output (1 or 0) e.g. a flow switch used to detect the fluid flow through a pipe whereas proportional/analog sensors provide an analog electronic…
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Electro-Pneumatic Valve Positioners: Function & Features
Valve positioners are motion-control devices that are made in such a way to actively compare valve stem position against the control signal, adjusting the actuator diaphragm or piston till the correct stem position is achieved, that is, in a nutshell a valve positioner’s goal is to ensure the mechanical valve’s position matches the command signal…
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PLC Instruction Set
An Overview of PLC Instructions Types There are various types of instructions that are available in a PLC. The instruction set will vary depending on the brand and type of processor you are working with. For example, the classic Allen-Bradley PLC-5 has 9 types of instructions: Bit Level Instructions This is the most common instructions…
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Input & Output Modules of a PLC – Types & Applications
The input/output modules act as the signal interface between the monitoring sensors and actuators, and the controller. Additional they provide electrical isolation, if needed, to convert the input signals into an electronic format appropriate for evaluation by the controller; the I/O modules provide the memory storage and format the output signals for displays and control…
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Types of Load Cells and How Do They Work?
In the vast landscape of industrial measurement, load cells play a pivotal role in ensuring the accuracy and reliability of weight and force measurements. These sophisticated devices, integral to myriad applications across industries, convert mechanical force into measurable electrical outputs. Australia, with its robust and diverse industrial sector, is home to a significant demand for…
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Programmable Automation Controllers (PACs) – Features & Applications
What are Programmable Automation Controllers? Programmable automation controllers (PACs) are process controllers with an open configuration and possessing the enterprise integration power of a PC-based structure. In other words, PACs are industrial controllers that combine the functionality of a programmable logic controller (PLC) with the processing capability of a PC. Basic Features of Programmable Automation…
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The Role Played By Edge Computing in Manufacturing
Edge computing can be defined as a distributed computing framework that brings enterprise applications closer to data sources like local edge servers. In manufacturing, edge computing offers an effective processing and storage choice since intensive data handling and storage can be kept on the plant floor. Edge computing has developed, and plays an important role…
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How to Wire an Industrial Control Motor
Option 1: With a Toggle Switch Let’s consider a simple three-phase, 480V AC motor control circuit consisting of a contactor, overload block, control power transformer, power fuses or (you may use circuit breakers) and the associated components as illustrated in the figures below: The schematic diagram for the same circuit is shown below: The control…
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Basic Features of Cascade Control
A cascade control system typically consists of a primary or master controller that generates a control function that serves as the setpoint for a secondary or slave controller. That controller in turn utilizes the actuator to apply its control function directly to the secondary process. The secondary process then generates a secondary process variable that…