Tag: process control
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Instrument Manifolds: Function & Types
An instrument manifold also referred to as a valve manifold includes manual valves to isolate and equalize pressure from the process to the transmitter (in this case the DP transmitter) or to isolate a gauge or absolute pressure transmitter for maintenance and calibration purposes. Typically we have the following types of valve instrument manifolds:…
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Pressure Regulators: Function & Types
The main function of any gas pressure regulator is to match the flow of gas through the regulator to the demand for gas placed upon the system while maintaining the system pressure within certain acceptable limits. Generally, regulators are simpler devices than control valves. Regulators are self-contained, directed-operated control devices which use energy from the…
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PLC Instruction Set
An Overview of PLC Instructions Types There are various types of instructions that are available in a PLC. The instruction set will vary depending on the brand and type of processor you are working with. For example, the classic Allen-Bradley PLC-5 has 9 types of instructions: Bit Level Instructions This is the most common instructions…
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Demand Mode vs. Continuous Mode Safety Function
Demand Mode Safety Function Demand mode safety function is where a specified action is taken in response to process conditions or other demands. In the event of a dangerous failure of the SIF, a potential hazard only occurs in the event of a failure of the process of BPCS (Basic Process Control System). Demand mode…
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Input & Output Modules of a PLC – Types & Applications
The input/output modules act as the signal interface between the monitoring sensors and actuators, and the controller. Additional they provide electrical isolation, if needed, to convert the input signals into an electronic format appropriate for evaluation by the controller; the I/O modules provide the memory storage and format the output signals for displays and control…
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What is the Safety Instrumented Function (SIF)?
The safety instrumented function (SIF) is used to monitor a selected process parameter and takes an executive action to make the process safe, if certain limits are exceeded. An illustration of safety instrumented function in a process plant is shown below: The figure above illustrates a gas pipeline which supplies a feed to a power…
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How HAZOP Technique is used to identify Hazards in a Process
In functional safety, hazards are events which have the potential to cause harm such as personal injury, damage to the environment or the business. Hazards in the process industry might include: the pressure of liquid in a vessel (high pressure may result in loss of containment, leaks or vessel rupture), the level of liquid in…
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Types of Load Cells and How Do They Work?
In the vast landscape of industrial measurement, load cells play a pivotal role in ensuring the accuracy and reliability of weight and force measurements. These sophisticated devices, integral to myriad applications across industries, convert mechanical force into measurable electrical outputs. Australia, with its robust and diverse industrial sector, is home to a significant demand for…
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Programmable Automation Controllers (PACs) – Features & Applications
What are Programmable Automation Controllers? Programmable automation controllers (PACs) are process controllers with an open configuration and possessing the enterprise integration power of a PC-based structure. In other words, PACs are industrial controllers that combine the functionality of a programmable logic controller (PLC) with the processing capability of a PC. Basic Features of Programmable Automation…