Tag: Industrial control
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Actuators as Automation Components
An actuator is normally controlled by the controller. The actuator, in turn, changes the output of an automated process. The actuator in an automated process may in actual fact be several actuators, each of which provides an output that drives another in the series of actuators. Let’s consider the hydraulic actuator that controls the position…
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Adaptive Control System
Adaptive control system adjusts to changes and modifies its parameters to fit the prevailing circumstances. The adaptive control system is based on the use of a microprocessor as the controller. Such a device enables the control mode and the control parameters employed to be adapted to fit the prevailing circumstances, modifying them as the circumstances…
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Control Modes in Automation Systems
The mode of control is the way in which a control system makes corrections relative to an error that exists between the setpoint of a controlled variable and its actual value. We have a number of ways (i.e. control modes) by which a control unit can react to an error signal and supply an output…
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The Performance Limits for PID Controllers
PID Controllers can be applied successfully to most control problems in process control, electrical drive systems and servo mechanisms due to the fact that most of these processes have a dynamic behaviour that can be adequately approximated by a second-order process. However, the PID controller is not enough to control processes with additional complexities like…
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What is Selective Control?
In a number of process control problems, we may have more measurements (controlled variables) than manipulated variables. Hence, it is impossible to eliminate errors in all the controlled variables for arbitrary setpoint changes of disturbances by using only simple (single-input/single output) controllers. Thus selectors are used to share the manipulated variables among the controlled variables.…
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5 Control Techniques – Their Features & Applications
We have a number of control theories that have been put forward on how to design control laws to accomplish various purposes. Generally they can be classified as follows: Classical Control This control technique deals with the behaviour of dynamical systems, which typically have inputs and how their behaviour is modified by feedback, employing the…
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Hierarchical Control Strategies for a Process Plant
In a process plant, we typically have a number of control goals that require different algorithms and types of information from the process; from the level closest to the process to the plant-wide control. All these activities ought to be connected; hence some kind of hierarchy is necessary. Local Control Local control uses information directly…
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The General Principle of using a Servo Motor for Position Control
Servo motors are typically employed in closed-loop position control; for example let us consider the following application, where the angular position of the output shaft is intended to follow the reference voltage (ϴref). The potentiometer mounted on the output shaft provides a feedback voltage proportional to the actual position of the output shaft. The voltage…
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ZigBee Wireless Protocol for Industrial Communication
ZigBee is an open wireless standard for low-rate networks. It is an IEEE standard 802.15.4 protocol. The physical layer radio operates at 2.4 GHz band carrier frequencies with direct sequence spread spectrum (DSSS). It supports a range of up to 70 m. Data transfer rate supported is 250 kbps. It supports sixteen channels. A ZigBee…
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What is a Discontinuous Controller?
This is a controller with only 2 switching states, that is, the output signal is switched ON and OFF depending on whether the process variable goes below or above a preset limit or setpoint. An example of a discontinuous controller is a resistance thermometer (Pt 100), whose electronic circuitry switches heating on if the temperature…