Tag: Industrial control
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Types of Sensors used in Measurement and Process Control
A sensor is an element in a measurement system that detects the magnitude of a physical variable or parameter and changes it into a signal that can be processed by the system. The active element of a sensor is often referred to as a transducer. The monitoring and control systems require sensors to measure physical…
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Basic Facts about Data Acquisition (DAQ) and Process Control
The goal of most electronic systems is to measure or control some physical quantity. The system will have to acquire data from the environment, process this data and record it. As a control system, it will also have to interact with the environment. The flow of information in a typical data acquisition (DAQ) can be…
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Proportional-Integral-Derivative (PID) Control Systems
Proportional-Integral-Derivative For processes that are able to operate with continuous cycling, the relatively inexpensive two position controller is sufficient. For processes that cannot tolerate continuous cycling, a proportional controller is used. For processes that tolerate neither cycling nor offset error, a proportional plus integral/reset controller can be used. For processes that require improved stability and…
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Proportional plus Derivative (PD) Control System
Proportional plus derivative (rate) control is a control mode in which a derivative section is added to the proportional controller. This derivative section responds to the rate of change of the error signal, not the amplitude as with the integral control; this derivative action responds to the rate of change the instant it starts. This…
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Why you should replace your old DCS systems with modern ones
To keep up with evolving technology manufacturers need to upgrade their legacy Distributed Control Systems (DCS). This might be a challenging task to undertake and at a cost to the company, but in the long run the benefits outweigh the costs of doing the upgrade. The legacy DCS systems faces increased components failure that leads…
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Basic Features of Programmable Logic Controllers (PLCs)
Introduction to Programmable Logic Controllers What is a Programmable Logic Controller? A PLC is a user friendly; microprocessor-based specialized equipment that carries out many types of control functions with levels of complexity for use in industrial automation applications. Its objective is to monitor crucial process parameters and adjust process operations accordingly. A PLC can be…
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Pneumatic Actuators
Valves cannot control a process by themselves. Manual valves require an operator to position them to control a process variable. Valves that must be operated remotely and automatically require special devices to move them. These devices are called actuators. Actuators may be pneumatic, hydraulic, electric solenoids or motors. In this article we look at specifically…
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What is a Mechatronics System?
Mechatronics Mechatronics can be defined as a rapidly developing interdisciplinary field of engineering dealing with the design of products whose function relies on the integration of mechanical and electronic components coordinated by a control architecture. The primary disciplines that are important in the design of mechatronic system include mechanics, electronics, controls and computer engineering. A…
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Factors to consider when selecting a Motor for a particular application
When selecting a motor for a specific industrial application, there are several factors and specifications that you should consider. We look at these factors that will guide you when choosing the appropriate motor for your industrial use. The following are some of the key questions or factors that you should consider when choosing the suitable…
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Pulse Width Modulation (PWM) Speed Control of a DC motor
We can control the speed of a motor using an open loop control or closed loop control strategy. The open loop control is the simplest form of motor control; here we simply set the drive voltage value and the motor characteristics and the load determines the operating speed & torque. But you will find that…