Category: Process Plants Instrumentation
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What are Control and Instrumentation Cables?
While power cables are what we can refer to the “arteries” of industry, control and instrumentation cables are its “nerves” and are used for the control of equipment and data collection. They range from switch-core cables utilized in the wiring of control panels and switchgear, to the complex control and instrumentation cables employed in power…
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Manipulating Devices & Actuators in Process Instrumentation
The function of the manipulating device is to influence the process variable. Its main purpose is to regulate a mass or energy flow. Mass flows can be either in gaseous or liquid state e.g. steam, natural gas, fuel oil, etc. The energy flows typically take the form of electrical energy. The energy supply can be…
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The Parts and Functions of a Valve
A valve is a mechanical device that controls the flow of fluid and pressure within a system or process. A valve controls system or process fluid flow and pressure by performing any of the following functions: Notwithstanding the type of the valve, all the valves have the following basic parts: Valve Body The body, sometimes…
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Steam-heated Reboiler Control System
When steam-heated reboilers are used in distillation columns and the heating medium is steam, a flow control loop for the steam will typically be incorporated. The control valve can then be placed either in the steam or condensate line. Steam pressure compensation is always recommended in these cases, and the controls are illustrated in the…
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Installation Considerations of an Orifice Plate Flow Sensor
If a constriction is placed in a pipe as shown in figure 1 below, the flow must be higher through the restriction to maintain mass flow at all points. Since the mass flow must be equal at all points, the flow velocity must increase in the region of A2. As there is no net gain…
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Furnace Control System for a Rapidly Changing Demand
Let’s consider the figure below: In the system above, the output of temperature controller TC represents the process demand, and this signal is applied as one of the inputs, each to a high (>) and a low (<) signal selector block (module). The second input to the high (>) selector is obtained from the measurement…
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Industrial Process Temperature Control System
Let’s consider the industrial process control system shown below: The requirement is to control the temperature ϴ in the tank. The voltage r, obtained from a potentiometer, is calibrated in terms of the desired temperature ϴc. This voltage represents the input quantity to the feedback control system. The actual temperature ϴ, the output quantity, is…
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How to Perform Mass flow Measurements with DP sensors
Let’s assume we are measuring flow by differential-creating primary device for example an orifice plate and a DP cell as illustrated in Figure 1 below: The differential head across the primary device is corrected for temperature variation in the first calculation block, but there is no need for pressure correction because a liquid is virtually…
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Key factors to consider when selecting flowmeters
Selecting the right flow measuring instrument for a given flow application can be a challenging task given the numerous measurement techniques available. In this article, we look at some of the key pointers that can help you in the decision making process. What is discussed here isn’t exhaustive in itself but should act as some…
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Instrumentation and Controls for a Steam Desuperheater
A steam generator is an item of plant equipment that is found in almost every manufacturing site, and its output of steam has many critical uses in a variety of production processes. Steam has been assigned a measurement quality and a scale based on what is known as its dryness, which indicates how much “free”…