Category: Mechatronics, Industrial Control & Instrumentation
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Single-Ended vs. Differential Amplifiers
Most often than not, the signal from the sensor in a measurement and control or monitoring system is very small (one millivolt or less) and a key step in signal conditioning is amplification. Therefore, the sensor is often connected to the input terminals of an amplifier. The amplifier in this case can either be single-ended…
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6 Types of Machine Guards
What is Machine Guarding? Most machines have cutting blades or rotating/moving parts that can cause bodily harm if they come in contact with plant workers operating the equipment or working nearby. To protect workers from hazards related to machinery, machine guards are used. Machine guarding is a safety mechanism that typically comprises of a shield…
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Single-Phase & Three-Phase Inverters: Function and Operation
What is the Purpose of Inverters? Whereas dc machines are controlled by varying the voltage and current, ac machines are often controlled by varying the voltage and frequency. One way of accomplishing this is by using inverters. The process of converting ac from dc is referred to as inversion. Some of the reasons why ac…
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Causes of Ground Loops in Instrumentation & How to Avoid Them
Causes of Ground Loops In Instrumentation We may have situations in instrumentation and control systems, where the sensor and the signal conditioning unit such as an amplifier or current-to-voltage converter are located some distance apart and are connected by a cable. This can lead to several problems that can reduce the accuracy or in extreme…
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Telemetry in Instrumentation Systems
Telemetry can be defined as the science of gathering information at some remote location and transmitting the data to a convenient location to be examined and recorded. Importance of Telemetry Within instrumentation there is usually a requirement for telemetry in order to transmit data or information between two geographical locations. The transmission may be needed…
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Sources of Coherent Interference/Noise in Instrumentation Systems
Introduction The knowledge of how to design low noise instrumentation systems is an essential skill that any practicing instrumentation engineer should strive to learn because noise and interference affects any measurement system in one way or the other and this in turn affects the precision of measurements and the detectability of the quantity of measurement.…
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Non-Destructive Testing (NDT) Instrumentation
The increasing requirement to demonstrate the integrity and reliability of engineering materials, products and plant has contributed immensely to the development of non-destructive testing instrumentation. Efficient materials manufacture, the assurance of product quality and re-assurance of plant at regular intervals during use represent the need for non-destructive testing (NDT). The failure in engineering components generally…
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How Interferometers are used as Position Sensors
Interferometer sensors employ energy in the form of light or sound to make precise position/location measurements. There are a number of applications where accurate measurement of very small linear mechanical displacements and distances between objects in the order of nanometers is required, for instances the measurement of deflections of diaphragms and cantilevers in force, acceleration…
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Principle of Operation of Magnetostrictive Position Sensors
Magnetostrictive sensors detect the location of a magnetic ring that slides along a conductive metal tube; in other words this sensor operation utilizes the effect of a magnetic field on magnetostrictive wire to function. The figure below illustrates a Magnetostrictive position sensor: To detect the position of the magnet (in this case, an electromagnetic created…
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How to Connect Discrete Sensors to PLC Inputs
Discrete Sensor Outputs Basically sensor outputs can be categorized into two types: discrete also referred to discrete or logic and proportional also called analog. Discrete sensors supply a single logical output (1 or 0) e.g. a flow switch used to detect the fluid flow through a pipe whereas proportional/analog sensors provide an analog electronic…