Mastering Electrical, Process Measurement & Control Systems

Author: John Mulindi

  • Electromechanical Relays (EMR)

    Electromechanical relay (EMR) is a device that uses an electromagnet to provide the force to close or open switch contacts i.e. it is an electrically powered switch. When the electromagnet (also called coil) is energized, it pulls down on the spring-loaded armature. Relay contacts can be described as normally open contacts (NO), which are open…

  • Surge Suppression in Power Systems

    Causes of Power Surges Transient overvoltages in power systems may arise from a number of sources. Power disturbances resulting from lightning strikes or switching operations on transmission and distribution lines. The switching of power factor correction capacitors for voltage control is the main cause of switching transients. All utility lines are designed to certain basic…

  • Direct Digital Control (DDC)

    In direct digital control (DDC) a single computer is able to carry out PID control for multiple loops at the same time make that loop data accessible between loops for purposes of cascade control, feedforward control, ratio control or any other control strategy. The DDC controller is also accessible on networks like ethernet for operational…

  • Switchgear Equipment

    Switchgear can be defined as equipment used for controlling, regulating and switching ON and OFF power circuits. Switchgear units range from the small moulded-case unit circuit breakers in a household panel board to the huge, air break switches on 750 kV transmission lines. Switchgear equipment is generally divided into four groups, namely: Disconnect/Isolator Switches Disconnect…

  • Digital PID Controllers

    Digital PID controllers have replaced most pneumatic and electronic analog controllers in industrial control applications. Digital PID controllers are preferred over the analog types because they employ microprocessors which can execute multiple functions at ago hence they bring with them many advantages in addition to their ability to network with PC workstations and other controllers…

  • P&IDs and Loop Diagrams

    Process and Instrument Diagrams (P&IDs), also called Piping and Instrumentation Diagrams and Loop diagrams are construction and documentation drawings that show the flow of the process and illustrate the instrumentation control and measurement instructions, wiring and connections to the process. The sections or subsystems of the process that are usually shown are called loops. A…

  • RF Power and Voltage Measurement

    RF system’s output power level is often the key factor in the design and ultimately the performance of virtually all radio frequency and microwave equipment. For the measurement of average power, a sensor along with a calibrated power meter is connected with the RF transmitter. Initially, if the output of the sensor is switched OFF…

  • Ratio Control

    In some processes, it is a common requirement for two flows to be kept in precise ratio to each other for example, a gas or oil and air in combustion control, and reagents being fed to a chemical reactor hence the need for ratio control. In simple ratio control, one flow is declared to be…

  • Features of a Reed Relay

    The reed like contacts of a reed relay are encapsulated in a small sealed glass tube that is evacuated or filled with an inert gas like dry nitrogen as illustrated in the figure below: The contacts are activated by an external magnetic field. The contacts are either dry or mercury-wetted. Mercury-wetted contacts have a thin…

  • Feedforward Control

    Feedforward control is based on principle of pre-emptive load counter-action i.e. if all major loads (i.e. disturbances) on a process variable are monitored, and their effects on that process variable are well-understood, a control system programmed to take the appropriate action based on load changes will shield the process variable (PV) from any adverse effect.…