Author: John Mulindi
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How Servo Motors are used in Process Control
Servo motors are continuous motion mechanisms that use feedback signals to provide position and velocity control in a closed loop system. Servo motors can rotate to a given position be stopped and reversed. The angular position and speed can be precisely controlled by a servo loop, which uses feedback from the output to the input. …
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How to Tune the PID Controller
Before we discuss how to tune the PID controller, let’s look at some basic facts about PID Controller. Basic Facts about PID Controller Many control systems use a combinational of three types of control i.e. Proportional + Integral + Derivative (PID) control. The foundation of the system is the Proportional Control, adding Integral Control provides…
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Methods of Protecting Instruments from Explosive Atmospheres
The protection method used in a specific hazardous location depends on the application, the technology available and the specific explosive atmosphere present. In this article, we discuss the following methods of protection: Table 1 provides the summary information for each protection method. The codes are used in the markings or labels for apparatus and enclosures.…
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Hazardous Locations Classifications
A hazardous location is defined as a location where fire or explosion hazards exist due to the presence of flammable gases, vapors, or liquids, combustible dusts or ignitable fibers. Fire explosions can occur in a wide range of industrial environments e.g. refineries, petrochemical plants, oil rigs, chemical processing facilities, grain silos, etc. Fire or explosions…
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Functional Safety in Instrumentation Systems (SIS, SIF & SIL)
Functional safety is the risk reduction provided by the functions implemented to ensure the safe operations of the process. The IEC 61508 standard covers functional safety of electrical/electronic/programmable electronic safety-related systems. The purpose of IEC 61508 is to use safety instrumented systems that reduce risk to a tolerable level by following the overall hardware and…
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Alternating Currents and Voltages
Alternating current generator Let’s consider a signal turn coil rotating freely at a constant angular velocity symmetrically between the poles of a magnet as illustrated below: The ends of the loop are terminated in slip rings. As the loop rotates, side A will have an emf induced first in one direction and then in the…
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4-20 mA Transmitters (2-wire, 3-wire and 4-wire Types)
Background of 4-20 mA Signal Transmission Initially signal transmission was dominated by pneumatics before the advent of 4-20 mA signal standard. The standard was 3-15 psi pneumatic signal where the 3 psi was the ‘live zero’ and 15 psi represented the 100 %. Any pressure below 3 psi was considered ‘dead zero’ and an alarm…
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AC Circuits with Resistors, Inductors and Capacitors
Purely Resistive Circuits In resistive elements the current and voltage are in phase. Purely Capacitive Circuits In capacitive circuits, the current leads the voltage by 90°. Purely Inductive Circuits In inductive circuits the current lags the voltage by 90°. Related: Inductance R, L, and C in Series Because the voltages and the currents are not…
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What is a Smart Sensor?
A smart sensor is the integration of a sensor with an analogue to digital converter (ADC), a processor and digital to analogue converter (ADC) for actuator control. A typical application of a smart sensor set up is a temperature control of a furnace as illustrated below. The electronics in the smart sensor contains all the…
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Basic Features of Modern PID Controllers
Most modern PID controllers have the following features: Manual versus automatic mode Output tracking Setpoint tracking Alarm capabilities Process variable (PV) characterization and damping Setpoint limits Output limits PID tuning security Manual and Automatic Modes When the controller manually calculates the output values based on process variable (PV) and setpoint (SP) values overtime, it is…