Author: John Mulindi
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The Parts and Functions of a Valve
A valve is a mechanical device that controls the flow of fluid and pressure within a system or process. A valve controls system or process fluid flow and pressure by performing any of the following functions: Notwithstanding the type of the valve, all the valves have the following basic parts: Valve Body The body, sometimes…
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Analog vs. Digital Controllers
Analog signals pass continuously through a full range of values for example a measuring device converts the process variable (PV), say temperature, into a signal corresponding to this temperature. Each temperature value corresponds to a value of the electrical signal. Digital signals belong to the group of discrete signals; here the individual signals are represented…
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Position Control System using a Microprocessor-Based Controller
Consider the following figure illustrating a position control system employing a microprocessor-based controller with parallel ports: The system above has one output port and three input ports (each port has its own address). The output port is partitioned: Six bits are converted in a Digital Analog Converter (DAC) to provide the analog motor-drive signal, the…
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The Varactor Diode
The varactor also termed to as varicap, is a diode that behaves like a variable capacitor, with the PN junction working like the dielectric and plates of a common capacitor. Because of this, the symbol of the varactor is as shown below: A varactor diode employs a PN junction in reverse bias and has a…
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What is a Microsyn Transducer?
This is a variable-reluctance transducer used to detect small motions, giving output signals as low as 0.01° of changes in angles. The figure below shows an example of Microsyn: In the Microsyn transducer above, the coils are connected in such a way that at the null position of the rotary element, the voltages in coils…
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Steam-heated Reboiler Control System
When steam-heated reboilers are used in distillation columns and the heating medium is steam, a flow control loop for the steam will typically be incorporated. The control valve can then be placed either in the steam or condensate line. Steam pressure compensation is always recommended in these cases, and the controls are illustrated in the…
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Basic Features of Sercos Automation Bus
Sercos is a short form for serial real-time communication system; a digital automation bus that interconnects motion controls, drives, I/O, sensors, and auxiliary devices such as cameras and weighing stations. Sercos is an open controller-to-intelligent digital device interface, designed for high-speed serial communication of standardized closed loop data in real time (RT). Sercos I and…
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Installation Considerations of an Orifice Plate Flow Sensor
If a constriction is placed in a pipe as shown in figure 1 below, the flow must be higher through the restriction to maintain mass flow at all points. Since the mass flow must be equal at all points, the flow velocity must increase in the region of A2. As there is no net gain…
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Direct-on-line (DOL) Starter
Let’s consider an illustration of a typical three-phase direct-on-line (DOL) starter below: When the start button is pressed, the 415V contactor coil is energized, the main and auxiliary contacts close, and the motor starts. The auxiliary contact in parallel with the start button holds the coil on. Overload or overcurrent protection is provided by either…