Author: John Mulindi
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Fiber Optic Temperature Sensors: Principle of Operation & Applications
As the name suggests these sensors employs fiber optics technology to function. A fiber optic sensor generally guides light to and from a measurement zone where the light is modulated by the measurand of interest and returned along the same or a different optical fiber to a detector at which the optical signal is interpreted.…
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Non-Destructive Testing (NDT) Instrumentation
The increasing requirement to demonstrate the integrity and reliability of engineering materials, products and plant has contributed immensely to the development of non-destructive testing instrumentation. Efficient materials manufacture, the assurance of product quality and re-assurance of plant at regular intervals during use represent the need for non-destructive testing (NDT). The failure in engineering components generally…
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Standards Used in Measurements & Their Classifications
For anyone performing a measurement using a particular instrument, it usually matters to know whether the instrument is calibrated or not. Calibration is required, along with precision, to enable accurate measurements to be made. Calibration means observing the instrument’s performance when measuring a standard of some kind. A standard is a physical representation of the…
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Radar Level Transmitters: Operating Principle & Applications
Radar level transmitter basically employs electromagnetic waves to determine the fluid level in a tank. It converts level information into a 4-20 mA signal and transmits it to the controller; this signal may then be used in a measurement and control loop to control a process. The level is also displayed by an inbuilt display…
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Pneumatic Signal Transmission System
Signal transmission in process instrumentation and control systems is largely done via electrical transmission but there are a few areas where pneumatic transmission of signals is vital especially where electrical signals or sparks can ignite combustible materials for example in petroleum refineries. In pneumatic transmission systems, the measured quantity (pressure, level, temperature, and so…
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How Redundancy is Achieved in Process Plants
In similar way to electronic systems, redundancy is extensively employed technique for enhancing the reliability of many industrial plants and processes. Because many process plants units such as pumps, valves and compressors involve moving parts, they are prone to wear and therefore require periodic inspection and maintenance. Where the plant is required to operate continuously,…
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How Interferometers are used as Position Sensors
Interferometer sensors employ energy in the form of light or sound to make precise position/location measurements. There are a number of applications where accurate measurement of very small linear mechanical displacements and distances between objects in the order of nanometers is required, for instances the measurement of deflections of diaphragms and cantilevers in force, acceleration…
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Phase Locked Loop High Precision Motor Speed Control System
AC generators can be utilized in high precision control systems. The AC generator rotor is rotated by the rotating shaft (i.e. the shaft from the motor being controlled). The output AC frequency is proportional to shaft speed. Zero crossings per time interval can be counted to determine speed for a simple control system. If high…
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Principle of Operation of Magnetostrictive Position Sensors
Magnetostrictive sensors detect the location of a magnetic ring that slides along a conductive metal tube; in other words this sensor operation utilizes the effect of a magnetic field on magnetostrictive wire to function. The figure below illustrates a Magnetostrictive position sensor: To detect the position of the magnet (in this case, an electromagnetic created…
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How to Connect Discrete Sensors to PLC Inputs
Discrete Sensor Outputs Basically sensor outputs can be categorized into two types: discrete also referred to discrete or logic and proportional also called analog. Discrete sensors supply a single logical output (1 or 0) e.g. a flow switch used to detect the fluid flow through a pipe whereas proportional/analog sensors provide an analog electronic…